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高速钢刀具淬火裂纹的原因分析及预防措施-深圳凯铭普深冷设备有限公司
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作者 凯铭普深冷 发布于 2012-03-23 22:50:19 文字 大. 预防措施为 选用小钢锭开坯轧制各种规格的刀具原材料 选用二次精炼电渣重熔钢锭，它具有纯度高、杂质少、晶粒细、碳化物小、组织均匀、无宏观冶金缺陷等优点 对不合格原材料进行改锻，击碎材料中的共晶碳化物，使共晶碳化物不均匀度 3级 采取高温分级淬火、再高温回火的预处理工艺，通过精确控温等措施，可有效避免高速钢原材料冶金缺陷引起的淬火裂纹。 引起高速钢过热、过烧组织的主要原因有 淬火加热温度过高，测温和控温仪表失准 盐浴炉淬火加热时，因盐浴表面烟雾导致辐射高温计测温出现误差 变压配电盘磁力开关失灵 刀具加热时离电极太近或埋入炉底沉积物中 原材料存在大量角状碳化物或碳化物不均匀度等级太高等。 预防措施为 严格控制原材料质量，共晶碳化物级别应 3 3.5级 原材料入库和投产前应作金相检查，确保无宏观冶金缺陷 刀具淬火加热前用试片校验高温盐浴炉，检查晶粒等级与淬火加热温度的关系是否合理(参见下表) 采用微机控温与测温，测温精度达到 1.5。 31260 3.51250 4.51245. FeO H2SO4 = = FeSO4 H2O.
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