jhpillar.blogspot.com
Autonomous Maintenance: Step 1 – Initial cleaning
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Friday, July 4, 2008. Step 1 – Initial cleaning. 8226;All- around clean-up of dust and dirt on equipment. 8226;Finding and restoration of “Fuguai” (abnormalities). 8226;Oiling and re-tightening of bolts and nuts. 8226;Any deviation from the original condition of the equipment which deteriorates machine performance. 8226;Loose bolts and nuts. 8226;Dirt, dust and cobwebs. 8226;Oil on the floor. 8226;Scrap around the machine. 8226;Burr and swarf around the machine. Subscribe to: Post Comments (Atom).
jhpillar.blogspot.com
Autonomous Maintenance: JISHU HOZEN-Step 1
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Friday, July 4, 2008. Prevent forced deterioration based on dust and fouling. Hidden defects will come to the surface. Touch the equipment and develop affection towards the equipment and take interest in it. Development of eyes that will detect the fuguai portion of the equipment. Learn the function and structure of the equipment parts. Know the weak points of the equipment. Subscribe to: Post Comments (Atom). View my complete profile. Powered by web statistics. JISHU HOZEN STEP- 3.
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Autonomous Maintenance: JISHU HOZEN STEP-2
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Friday, July 4, 2008. Step 2: Eliminate sources of contamination. 8226;AIM - Equipment. Make it an equipment in which elimination of forced deterioration based on fouling mentioned in step 1 is maintained in a short period. Make it into an equipment for which visual control can be accomplished(Abnormal condition can be easily recognized). Fix sources of Contamination. Improve areas that are inaccessible for cleaning and inspection. Emphasize joy of making improvements. Summary of improvement points:.
jhpillar.blogspot.com
Autonomous Maintenance: Targets of JH
http://jhpillar.blogspot.com/2009/03/targets-of-jh.html
Tuesday, March 3, 2009. Targets of JH are. Improving the machine condition by bringing together the maintenance and production personnel and to see that the machine is restored to its original good condition and maintained in good condition thereafter. Prevent the forced deterioration of the machine, develop the ability in the production personnel to carry out every day inspection, oiling, simple repairs and changing the worn out parts. What is the route cause of commonly occurring problems?
pmpillar.blogspot.com
Planned Maintenance: Time Based Maintenance & Condition Based Maintenance
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Wednesday, September 10, 2008. Time Based Maintenance and Condition Based Maintenance. TBM ( TIME BASED MAINTENANCE) -. 8226; It is also called a Periodic Maintenance coming under the Preventive Maintenance. 8226; The period of repair is chosen based on the parameter. 8226; Production volume, pieces, or number of operating days. It does not take manpower or time for inspection. Repair cost are high because of over- maintenance. CBM ( CONDITION BASED MAINTENANCE). This is the most economical method. Time ...
pmpillar.blogspot.com
Planned Maintenance: PLANNED MAINTENANCE - PHASE 4
http://pmpillar.blogspot.com/2008/07/planned-maintenance-phase-4.html
Saturday, July 5, 2008. PLANNED MAINTENANCE - PHASE 4. Estimation of failure means by equipment diagnosis. 167; Leakage, cracks, corrosion, irregular sound, irregular temperature, irregular vibration, oil deterioration, electrical. Estimation of service life and its extension by technical analysis of catastrophic failure. 167; Analysis of cross section of failure. 167; Analysis of gear material fatigue. 167; Analysis of gear tooth surface. Subscribe to: Post Comments (Atom). View my complete profile.
qmpillar.blogspot.com
Quality Maintenance: Prediction V/s Detection -POKA YOKE
http://qmpillar.blogspot.com/2009/01/prediction-vs-detection-poka-yoke.html
Tuesday, January 13, 2009. Prediction V/s Detection -POKA YOKE. A Prediction V/s Detection. When a Poka-Yoke is designed in a way that it helps the operator to recognise the defect before it is about to occur, it is called a Prevention or Prediction type Poka-Yoke. When a Poka-Yoke helps the operator to know immediately on the occurrence of the defect then it is called Detection type Poka-Yoke. Subscribe to: Post Comments (Atom). View my complete profile. Powered by web statistics.
qmpillar.blogspot.com
Quality Maintenance: January 2009
http://qmpillar.blogspot.com/2009_01_01_archive.html
Tuesday, January 13, 2009. Type of sensing Devices :. Type of sensing Devices :. 1 Limit switches, Micro switches. 5 Sensor to detect changes in physical condition like temperature, pressure etc. (Pressure switches, thermostats etc.). Contact V/s Fixed Value V/s Motion Reading Methods for Poka-Yoke classification. C Contact V/s Fixed Value V/s Motion Reading Methods for Poka-Yoke classification :. Alarm V/s Shutdown V/s Control. B Alarm V/s Shutdown V/s Control. Prediction V/s Detection -POKA YOKE. When ...
qmpillar.blogspot.com
Quality Maintenance: September 2008
http://qmpillar.blogspot.com/2008_09_01_archive.html
Tuesday, September 9, 2008. Implementation of Quality Circles. How to form a Quality circle :. 1 Collect 2 or 3 Persons who are like minded and who can work as a team. 2 One of them who has Good organizing &Communicating ability becomes the Leader. 3 Discuss with any supervisor who is also interested in Quality Circle to, be the Facilitator. 4 Discuss and chose a Name for the Quality Circle. How To Name Your Quality Circle :. The name reflects a focus or characteristic. 8226; Golden Peacock. 8226;A) six ...
qmpillar.blogspot.com
Quality Maintenance: Pokayoke for eliminating defects
http://qmpillar.blogspot.com/2009/01/pokayoke-for-eliminating-defects.html
Tuesday, January 13, 2009. Pokayoke for eliminating defects. Poka yoke is a technique for avoiding simple human errors at work. Poka is a Japanese word meaning “ Inadvertent error. Yoke comes from Japanese word Yokerie meaning “ to avoid. This has been termed as “Mistake / Fool Proofing”. Subscribe to: Post Comments (Atom). View my complete profile. Powered by web statistics. Type of sensing Devices :. Contact V/s Fixed Value V/s Motion Reading Methods. Alarm V/s Shutdown V/s Control.
